Products / PF

Phenol Formaldehyde Moulding Powder

Phenol Formaldehyde (P.F.) Moulding Powder is a stable compound engineered from phenolic resins and precision fillers (including soot and graphite). Known for thermal stability, high dielectric strength, and robust electrical insulation, this thermoset plastic is made through a multi-step manufacturing process under quality control. It cures into a durable, heat-resistant, chemically resilient structure for dependable, high-load industrial applications.

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Bakelite Moulding Powder

Industrial / Automotive Casing

Applications: Heavy-duty electrical switchgear components, automotive parts, heat-resistant housings, and structural handles.
Composition: Made from a thermosetting phenolic novolac resin matrix, synthesised from the polycondensation of phenol and formaldehyde, and reinforced with finely ground wood flour, carbon black (soot), and structural lubricants.
Processing: Processed under industrial heat (150°C – 180°C) and mechanical pressure using automated compression moulding or heavy injection moulding machinery. Used for high-wear structural casings, heavy machinery knobs, automotive housing brackets, and high-impact control elements.

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Handles Moulding Powder

Industrial / Thermal Cookware Handles

Applications: Ergonomic, thermally insulated handles for cookware, machinery levers, domestic appliances, and control wheels.
Composition: A balanced phenol-formaldehyde polymer base loaded with low-conductivity thermal insulators, structural organic fillers, and impact-resistance modifiers.
Processing: Fed into hot moulding presses to form parts with superior thermal barrier characteristics. Engineered for compression or injection moulding into heat-isolated handles for household cookware, frying pans, oven door grips, and commercial kitchen appliance controls.

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Bakelite Powder

Industrial Compounding & Friction Mats

Applications: General-purpose compression moulding, mechanical parts, terminal boards, and industrial casings.
Composition: A pure, finely milled, high-density un-plasticised thermosetting phenolic granule compound with controlled cross-linking speed.
Processing: Used in raw formulation processes as a high-binding matrix agent. Compressed and cured under heat to manufacture bonded grinding wheels, automotive friction brake linings, clutch pads, and heavy industrial insulation sheets.

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Electrical Application PF Moulding Powder

Industrial Heavy Electrical Insulators

Applications: High-dielectric switch boards, circuit breakers, insulators, relays, and power distribution components.
Composition: A high-performance phenolic matrix fortified with high-dielectric mineral silicates, calcined clay, and chopped glass fibre reinforcers for zero tracking current risk.
Processing: Hot compression moulded under heavy tonnage to produce parts needing complete electrical isolation. Used for arc-resistant switchgear housings, industrial circuit breakers, power distribution bars, and terminal fuse boards.

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Electronic Compo P.F. Moulding Powder Bakelite

Precision Electronics Modules

Applications: Precision micro-switches, connectors, connector blocks, radio chassis, and high-frequency encapsulation.
Composition: An ultra-fine mesh compound of pure phenolic resins and micro-pulverised electrical grade mica or glass dust fillers to support micro-geometric accuracy.
Processing: Injection or transfer moulded with tight dimensional tolerance control. Suited to micro-switches, multi-pin connection terminal strips, signal relay bases, telecommunication housings, and sockets.

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P.F. Moulding Powder

General Purpose Thermoset Casting

Applications: Custom industrial mouldings, commuter transit parts, decorative laminates, and high-abrasion components.
Composition: A standard multi-purpose formulation made from a stable phenol-formaldehyde cross-linked network blended with organic wood cellulose pulp.
Processing: Fed into compression moulds to create cost-effective, high-volume standard thermoset components. Applied to low-voltage residential fixtures, transit structural barrier components, high-abrasion machinery spacers, and general industrial gaskets.

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